Manufacture Bottling and Packaging Machinary for Soft Drink, Brewery, Distillery, Natural Fruit Juice, Packaged Drinking Water, Cosmetics and Pharmaceutical Industries.
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Filling
Processing Equipment
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Filler
Rinser Filler Capper

Your product is the most precious and vital part of this process hence the filler section is designed to perfectly suit the product in question to give it he optimum holding and filling system solution possible. Packaging may draw the consumer the first time but optimum product quality will make him a regular customer. To ensure this quality and yet maintain the exact quantity in each package size in each and every container is our goal when designing and manufacturing the filler.

Mineral / Package Drinking Water

RFC M/C for Mineral / Packaged Drinking Water

 

The Filling valves work on the gravity principle, the water is supplied to the filling bowl by a centrifugal pump, and the water level in the tank is controlled. The bottles are raised to the filling nozzle by positive lift cylinder, if the bottle is not delivered the valve does not open. The water will be filled to pre set level and the bottle is lowered.

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The lift cylinders operate on positive cam lift-off principle and do not use compressed air or spring load. Lift cylinder cam is made of stainless steel and machined to fine finish and have simple harmonic motion profile to lift bottles smoothly to filling valve. The filling valve works on gravity filling system but has AIR EXHAUST system which removes stagnant air from the bottle to outside atmosphere and do not allow bottle air to mix with ozone atmosphere in filler bowl. The top of the filling bowl/tank is fitted with central manifold to connect all filling valves to single line vent pipe, which can be piped to outside of the filling room. To the same vent pipe reverse flow CIP liquid is connected by isolation butterfly valve. The filling bowl is fitted with Electro-Magnetic type level controller to regulate water level in the bowl through pneumatic ON-OFF valve.

  • The vent tube is adjustable so the fill level in the bottle to be set as per the individual shape of the bottle

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Carbonated / Aerated Beverage Filler

RFC M/C for Carbonated / Aearated Beverage

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This filling system is ideal for carbonated or aerated beverages like soft drinks, sparkling water or beer. It can also be designed for carbonated beverages with natural fruit pulp content. The Filling valves work on the counter pressure principle, the product is supplied to the filling tank, and the product level in the tank is controlled. The bottles are raised to the filling nozzle by pneumatic lift cylinder, if the bottle is not delivered the valve does not open. The product will be filled to pre set level and the bottle is lowered. The lift cylinders are raised by compressed air and lowered by a positive push cam. The lift cylinders are constantly lubricated by an oil spray thus ensuring a long life cycle and smooth bottle handling. The pressure in the bottle is released after a settling phase via the snifting operation before the bottle is lowered

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Natural Fruit Juice (Rts/Rtd) Hot Filled at 70 C To 85 C

RFC M/C for Natural Fruit Juice (RTS/RTD)

 

The Filling valves work on the gravity principle, the product is supplied to the filling bowl by a centrifugal pump, and the product level in the tank is controlled. The bottles are raised to the filling nozzle by positive lift cylinder, if the bottle is not delivered the valve does not open. The lift cylinders operate on positive cam lift-off principle and do not use compressed air or spring load. Lift cylinder cam is made of stainless steel and machined to fine finish and have simple harmonic motion profile to lift bottles smoothly to filling valve. The product will be filled to pre set level and the bottle is lowered. The tank and all rubber components are deigned to work at high temperatures.

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  • The machine also has a product Recirculation System* to ensure that if machine is stopped for any reason the product in tank is not left to cool. (* optional at extra cost.)
  • The filling valve is designed with a wide mouth arrangement that it may also be used for filling products with natural pulp/sacs in the liquid.
  • The product is dropped down directly instead of flowing along the sides of the bottle, this prevents and shrinkage and warping in the bottle.

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High Viscosity Liquid Filler

RFC M/C for High Viscosity Liquid


This filling system is ideal for liquids such as edible oil, liquid chocolate, araldite which require precise dozing and need to be adjusted for various package sizes. The Filling valves give a positive settable volume dose of the product to be filled. The dose is accurate up to ±2 ml/grams on the set volume. The volume dosing piston is controlled and moved by cam track or by air cylinder. There is a No Bottle-No fill system in place to prevent any wastage. The bottles are raised to the filling nozzle by positive lift cylinder, if the bottle is not delivered the valve does not open. The product will be filled to preset volume and the bottle is lowered. The tank and all rubber components are designed to work at high temperatures.

  • The filling valve is designed with a wide mouth arrangement that it may also be used for filling products with natural pulp/sacs in the liquid.
  • The product is dropped down directly instead of flowing along the sides of the bottle, this prevents and shrinkage and warping in the bottle.
 
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